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FACE STOCKS

Acetates

Polystyrenes

Polypropylene

Polyester

Vinyl

Polyolefin

Polyethylene

Computer Imprintable

ADHESIVES

PERMANANT

General Purpose

Acrylic

Aggressive (Rubber)

Aggressive (Acrylic)

REMOVABLE

High Tack

Moderate

Post It

COLD TEMP

Cold Temp

All Temp

Freezer

Milk Jug

SPECIAL

Clear Film

Tapereel

Water Soluble

Pharmaceutical

Tire Label

UL Approved

LINERS

44# PK

78#

92#

i.5 MIL POLYESTER
40# SCK

50# SCK

40# NATURAl KRAFT

50# NATURAL KRAFT

 

PRODUCT INFORMATION

The following listings provide general information about the products that we sell, as well as their potential applications. Use the links to the left to jump to specific products classifications. Use the "up arrows" next to each class listing to jump back to the top of this page.

This information is for general reference only. Any specific questions about material properties should be directed to the manufacturer or other knowledgeable vendor. The consumer should always test all applications for adhesion and processablity.

Click here to view our Adhesive Comparison Chart.

 

FACE STOCKS

ACETATES

Acetate is the original film stock used in almost every application where paper was not acceptable. Similar to polyester and vinyl, acetate required special handling-particularly in ink receptivity and press conversion-which was attempted by only the experienced converter. However, as technology advanced in raw materials and machinery, even the greenest converter can now work with acetate with both confidence and success. The primary disadvantage of acetate in today's market is its relative high cost versus newer raw material technology and comparable performance of other polyolefins. Although it is a brittle stock, acetate is still used in a 1.5 to 2. Mil clear for cosmetics and health/beauty products. Unlike other films, acetate possesses greater resistance to the chemicals used in these products. For example, acetate is resistant to acetone, one of the components in nail polish. If polystyrene or polypropylene were used as the prime label and exposed to acetone, the label would be eaten away by the chemicals.

SUGGESTED USES: Acetate has a relatively low tear strength and moderate heat resistance. It is not recommended for outdoor use.

 

POLYSTYRENES

Polystyrene, like acetate, is an older generation of film facestock in the pressure-sensitive marketplace. Its initial use was as an economical alternative at a 30 percent reduction in cost and converted comparatively to acetate. At the time, there was greater diversity for applications. In addition to a smooth print surface, polystyrene could hold tight registrations with ease and run well in high speed dispensing. However it is a stiff, brittle film stock and can tear if nicked in converting. This is why sharp and well-maintained tooling is needed. Polystyrene is produced either as a cast or blown oriented product, with typical mil thicknesses of 2 to 2.5 mil in semigloss white, clear, or metallized versions, but can be increased up to 10 to 12 mils for more industrial-type applications. Another variation is a flexible polystyrene which is a 3.5 mil rubber extruded (Modified) film designed specifically for squeeze bottle applications. Excellent as a cost alternative to vinyl for prime labeling, it is often used in squeezable and flexible applications for cosmetics, health/beauty care and pharmaceutical.

SUGGESTED USES: Applications include meat and dairy, coupon base, kiddie stickers, and tamper evident products.

 

POLYPROPYLENE

Polypropylene hit the pressure-sensitive market in the last decade with the introduction of a biaxially oriented stock comprised of three layers-a center core layer and two treated layers-for printability and adhesion. Since that time, polypropylene has evolved from various suppliers to become one of the most popular and versatile films. It is either produced as a cast, oriented, cavitated, or filled material offered in clear, white or metallized. Polypropylene is a more flexible (but not squeezable) film that polystyrene or acetate and is cost effective. Following sharp increases in paper costs, polypropylene has become cost competitive to many paper stocks including glosses and electronic data processing (EDP). Typically, 1 to 3 mils are used for a variety of applications in prime labeling, health/beauty, cosmetics, coupon base and beverages. As an added advantage, polypropylene meet most standards and regulations for children's packaging, so is ideal for toys and stickers. The "no label" look is one of the newest marketing trends that has gained widespread popularity with retailers. When clear polypropylene is laminated to polyester or 44# poly-coated kraft liner, it gives the adhesive excellent characteristics for ideal clarity. The "no label" look is used to entice the consumer toward that fresh, chemical-free appearance and aesthetically gives the consumer more purchasing confidence in a particular brand.

BRAND NAMES: Kimdura

SUGGESTED USES: Applications include cosmetics, beverage, and health/beauty products.

 

POLYESTER

Polyester has been an old-timer in the industry, serving the high quality end of pressure-sensitive applications, but continues to be one of the most expensive stocks offered. Standard mils range from 0.5 to 3 mils thick in clear, white or metallized. A variety of colors are also available on a custom order basis. Polyester is one of the only films that requires top coating or print treating or ink reception. It is a durable film, having high tear and heat resistance, and can be printed with most standard flexographic inks.

BRAND NAMES: CopyCode Polyester

SUGGESTED USES: Used in prime labeling, pharmaceutical packaging, outdoor applications, Underwriters Laboratories (UL) and Canadian Standards Association (CSA) recognized nameplates, and decorative applications

 

VInyl

Vinyl has been another long-standing film for a wide variety of applications. Although usage continues to rise, the search continues for a suitable alternative in performance and price. Two to 6 mils are typical in a semi-rigid and flexible variation of white, clear or metallized. The most popular combination is a 4 mil flexible white, which is either non-topcoated or topcoated/ converter preference has been topcoated for water-based, letterpress, and UV screen. Vinyl has excellent diecutting, stripping, and dispensing characteristics and weathers the outdoors extremely well.

BRAND NAMES: Tamperfas, CopyCode Vinyl

SUGGESTED USES: It can be used many different indoor/outdoor applications, including prime labeling, packaging, housewares, cosmetics, bumper stickers, batteries, tires and signage.

 

POLYOLEFIN

The word "Polyolefin" is used in the pressure-sensitive industry to describe any combination of polystyrene, polypropylene or polyethylene cast extrusion to design new material stock. This is the newest film stock to be introduced in recent years.
Polyolefin is manufactured in clear or white, with a thickness of 3 to 4 mils. In many cases, this stock can replace applications at a 20-30% price reduction for prime labeling, health & beauty, cosmetics or pharmaceutical. However, because of differences in material extrusions, polyolefins may require special tooling beyond what is used for standard film stocks and may incur additional manufacturing costs.

BRAND NAMES: Tyvek, Mirage, Primax, FasClear, CopyCode DLX, Transcode, Labellyte

 

POLYETHYLENE

Another material very similar to Polyolefin is polyethylene, which is produced from 3 to 5 mils thick in clear, matte clear and white. A major disadvantage to polyethylene is the manufacturing process that handles low, medium and high density formulations, this making it more difficult for the coater and converter to source out a viable product. Most labels are manufactured from medium- and high-density polyethylene. However, film suppliers have varying processes that yield different grades of film which, in turn, limits coaters in stocking raw materials from more than one supplier. With the physical characteristics of polyethylene still in the testing stages for market positioning in pressure-sensitive applications, problems may arise, so care should be taken by the converter in converting and dispensing.

SUGGESTED USES: Polyethylene can be used in prime labeling, pharmaceutical and packaging.

 

COMPUTER IMPRINTABLE FILMS

A new and quickly emerging market is the demand for computer printable film stocks for thermal transfer, direct thermal, laser and ink jet printers. This market is expected to grow an average of 20% per year, at least through the next few years. This market carries a more specific scope of factors for labeling, including printing type, face material, adhesive and liner combination, substrate application and UL and CSA recognition. Since these specialty film stocks cannot be used interchangeably in different impact printing machinery, each application must be reviewed by your supplier for the correct recommendation.

 

ADHESIVES

GENERAL PURPOSE

A general purpose rubber based permanent adhesive featuring high initial tack and excellent to moderately high ultimate adhesion. Designed for high speed roll label converting and automatic labeling. May comply with FDA 175.105 for indirect food contact.

 

ACRYLIC
This permanent acrylic adhesive is "tackified"-designed for high speed converting with wide web EDP dies. It features good initial tack, high shear, and a minimum cold flow and the ability to adhere to a wide variety of substrates. May comply with FDA 175.105 for indirect food contact.

 

AGGRESSIVE (RUBBER)

A highly aggressive, rubber-based general purpose permanent with excellent die-cutting and stripping characteristics. Formulated for outstanding adhesion to corrugated products.

 

AGGRESSIVE (ACRYLIC)
A general purpose adhesive with good adhesion to many substrates, particularly corrugated. Displays excellent die-cutting and stripping characteristics, especially on wide web applications.

 

HI TACK

A rubber-based removable adhesive with high initial tack, clean removability and the highest bond strength. Good for stiff facestocks. May comply with FDA 175.105 for indirect food contact.

 

MODERATE

This is a rubber-based, removable adhesive that offers moderate initial tack and high holding power. More easily removed than High Tack, it removes cleanly with little or no residue. May comply with FDA 175.105 for indirect food contact.

 

POST IT

An acrylic based ultra-removable adhesive featuring a consistent level of adhesion as well as long term removability and repositionability across a wide range of substrates.

 

COLD TEMP

A cold temperature permanent adhesive featuring high initial tack and excellent ultimate adhesion to polar, non-polar and problem substrates. May be acrylic or rubber based, depending on manufacturer. It may comply with FDA 175.105 for indirect food contact.

 

ALL TEMP

This permanent, all-temperature acrylic adhesive is specially formulated for on-press convertibility and to function at cold and room temperatures. Good die-cutting and stripping properties; adheres to a wide variety of packaging materials, including corrugated products.

 

FREEZER

A high tack freezer grade adhesive which is functional at freezer, cold and room temperatures on polar, non-polar and problem substrates. Good die-cutting and stripping characteristics. May comply with FDA 175.105 for indirect food contact.

 

MILK JUG

A cold temperature, rubber-based permanent adhesive offering high initial tack and excellent adhesion to most packaging substrates, including HDPE milk jugs and polyethylene. May comply with FDA 175.105 for indirect food contact.

 

CLEAR FILM

A high strength acrylic with excellent flow characteristics. Excellent UV, solvent and moisture resistance.

 

TAPEREEL

Tapereel is an adhesive that combines high initial tack with high holding power and yet remains removable over the life of the label. Good on curved surfaces. Complies with FDA 175.105 for indirect food contact.

 

WATER SOLUBLE

Developed with good initial tack and adhesion properties, yet allows consumers or recyclers to remove the label using warm (+100 F) water. Also effective when labels have been misapplied to containers. Labels using this adhesive can be soaked off to save the container and/or its contents. Recyclable. Excellent die-cutting and stripping properties. May comply with FDA 175.105 for indirect food contact.

 

PHARMACEUTICAL

Acrylic based permanent adhesive featuring high initial tack and ultimate bond strength to a wide variety of surfaces including standard pharmaceutical substrates. Features minimal cold flow and, combined with the pharmaceutical release system, provides excellent converting.

 

TIRE LABEL

A highly aggressive, permanent, rubber-based adhesive specifically designed for tires and other difficult surfaces. Not recommended for die-cutting and stripping

 

U.L. APPROVED

Outstanding adhesion and holding power; with UL Litho for Type L Listings. Resistant to many solvents.

 

LINERS

44# PK
A poly-coated natural kraft (brown) paper stock for roll-to-roll
applications. Specially designed for high speed, automatic dispensing
applications. Not recommended for sheeting or fanfolding. Caliper (Mils):
3.2

 

78#
A calendered bleached kraft paper liner. Used primarily for roll-to-sheet
applications, including laser. Caliper (Mils): 4.9

 

92#
A polyethylene coated bleached stock with a tissue backing. Offers excellent
lay flat characteristics for roll-to-sheet applications, including laser.
Die-cutting and stripping characteristics are good, but caution is suggested
for complex die configurations. Not recommended for use with polyester
facestocks or for fanfolding. Caliper (Mils): 7.3

 

1.5 mil Polyester
A clear polyester film featuring maximum strength and toughness for
high-speed die-cutting and dispensing. Used primarily in roll-to-roll
applications. Caliper (Mils): 1.5

 

40# SCK
A semi-bleached, super calendered kraft release liner. Excellent for
stripping and die cutting. Not recommended for sheeted applications.
Caliper (Mils): 2.5

 

50# SCK
A semi-bleached, super calendered kraft release liner. Excellent for
stripping and die cutting.
Used in roll-to-roll and fan folded applications where hole punching and
perforating are required. Caliper (Mils): 3.2

 

40# Natural Kraft
An unbleached super calendered brown release liner, excellent for stripping
and die cutting. For Roll-to-roll applications. Caliper (Mils): 2.5

 


50# Natural Kraft
A super calendered unbleached kraft. Very good for stripping and die
cutting. Not recommended for sheeted applications. Caliper (Mils): 3.2